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How to adjust the air compressor exhaust volume, what are the methods?

发布时间:2024-01-22

How to adjust the air compressor exhaust volume, what are the methods?
How to adjust the air compressor gas consumption is a lot of people's questions, users often use air compressors to improve production efficiency, in the process of using air compressors, many users will find that the air compressor exhaust can not be improved, resulting in air compressor exhaust abnormal reasons for many, Atlas air compressor official here unified answer how to adjust the air compressor exhaust.

1. Clearance cavity adjustment
The cylinder of Ingersoll Rand air compressor not only has spare space capacity, but also has additional internal cavities. The principle of clearance cavity adjustment is to increase the clearance capacity by connecting the central cavity of the cylinder. When the index of capacity is reduced, the exhaust volume will also be reduced. Through different methods of replenishment capacity can be divided into continuous and interrupted adjustment, large air compressors are generally manually adjusted, because the response time is relatively slow will be adjusted with other methods.

2, by-pass adjustment
The exhaust pipe is connected with the pipe and the intake valve, so the adjustment only needs to open the intake valve, and a part of the body can return to the intake circuit. This method of regulating the volume of gas is relatively simple and convenient, and the precision can also be adjusted by using a fully automatic control system. Because this adjustment method needs to consume a large amount of compression power, this method is only suitable for adjustment in scenarios with relatively small air consumption.

3, pressure inlet valve adjustment
In the whole process of breathing, the steam body is sucked into the cylinder, and in the whole process of shrinking, because the intake valve is fully opened, the sucked steam body is released by all cylinders. Suppose that a compressor has a first stage double function cylinder, if only one piston rod side of the intake valve, the air volume is reduced by 50%, if both sides are opened at the same time.

4, speed adjustment
The use of speed to adjust the gas consumption is the most common method, this method can ensure the continuity of the gas consumption, and the power consumption is relatively small. The working pressure of the air compressor will not affect it. However, the negative effects of adjusting the dose by the speed on the components of the air compressor equipment mainly include (valve flutter, component damage, etc.).

According to the size of the exhaust pressure, the air compressor controls the opening Angle of the butterfly valve through the cylinder of the intake control valve to adjust the size of the intake gas. Another is that the motor is driven by a frequency converter. The inverter can adjust the exhaust volume according to the exhaust pressure to achieve more accurate stepless speed regulation.

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